ENGINEERING AUDIT
Our specialists in conveyor system installation and service will thoroughly assess your site to collect all necessary information, ensuring our solutions are tailored to meet your facility’s unique requirements.
Customized Space Assessment
Available installation space often plays a critical role in selecting the right equipment. Evaluating the inlet and discharge height, width, depth, and ceiling clearance in the installation area are essential components of this analysis.
Comprehensive Environment Analysis
Our auditors conduct a thorough examination of your operational environment, analyzing key indicators to ensure your system delivers maximum productivity, accuracy, and reliability.
Equipment Customization
We understand that each industry and application has specific needs. We engineer our equipment to meet your unique requirements, taking into account variables like operational method, material type, environmental conditions, available footprint, cost, and maintenance history. Our goal is to exceed your material conveying expectations by offering advanced solutions that seamlessly integrate into your existing bulk material handling system.
APPLICATION ASSESSMENT
From planning and budgeting to installation and performance review, our team will work closely with you to ensure that Ovibra machines match your unique application needs, with full transparency and confidence.
Tailored Testing for Consistent Performance
Each application has its own challenges, as factors like bulk density, particle size, and environmental conditions can vary. To address these variations, we offer tailored testing throughout each phase of your process, ensuring that Ovibra equipment delivers reliable and precise performance specific to your operation.
Choose the Right Solution
Identify the ideal conveying or feeding solution for your materials by testing Ovibra’s range of systems. We offer free material testing to evaluate performance using any of our machines, including vibration feeders and pneumatic conveying systems, helping you make informed decisions for your setup.
Quick and Simple Testing Process
Request a Test – Submit a request for a material test.
Send Materials – Supply the material(s) to be tested.
Receive Results – We provide a comprehensive test report and video within two business days.
Ovibra also offers live testing sessions, where you can observe your material being processed in real-time, if desired. To begin, please provide some basic details about your material, application needs, and any issues you’d like to address so we can deliver the most accurate results for you.
INSTALLATION & START-UP
Ovibra provides both partial and complete installations for a wide range of bulk material handling systems across industries. Each machine you invest in is installed with precision, ensuring it meets your specific operational standards.
Ovibra’s installers are dedicated to delivering the highest quality of service, making sure your equipment setup is optimized for seamless performance.
When it comes to start-up and commissioning, Ovibra goes beyond installation support. We know that new equipment can present a learning curve, and our team offers round-the-clock assistance through every step. With experts available 24/7 for troubleshooting and guidance, Ovibra helps minimize downtime, so you can quickly and confidently bring your system to full operation. This comprehensive support reduces risks and instills confidence in your equipment from day one.
MANAGED MAINTENANCE PROGRAM
With Managed Maintenance Program (MMP), we take a proactive approach to support your equipment’s performance and longevity. By customizing maintenance services to fit your specific operational needs, Ovibra can help you achieve optimal efficiency while managing costs.
Benefits of the MMP
- Reduced Downtime: Minimize unplanned interruptions and maximize uptime.
- Extended Equipment Life: Regular maintenance extends the lifespan of your Ovibra machinery.
- Streamlined Maintenance: Our technicians bring OEM expertise, supporting your team with additional qualified manpower.
- Exclusive Savings: MMP members receive ongoing discounts on parts and services, helping to keep maintenance within budget.
Our’s program adapts to your needs, with flexible options for semi-annual, quarterly, or more frequent visits. Each plan offers unique benefits, such as discounted rates on parts and services, with customized solutions available for your facility.
Tailored Maintenance for Lasting Results
The flexibility of MMP means we can design a maintenance schedule that aligns with your production, budget, and efficiency goals. For more details or to arrange an initial inspection, contact our team, and we’ll help you find the ideal solution for your maintenance needs.
CONTROLS & AUTOMATION
Ovibra draws on the knowledge and expertise within the group to advance its automation and control systems. As part of the KMC Global structure, Ovibra is inspired by innovative technologies within the group to ensure the highest standards of performance and reliability for its products.
Our in-house team designs and builds complete material handling systems, offering comprehensive control packages and automation to enhance process efficiency. Beyond selecting the right equipment for your needs, Ovibra ensures seamless integration of material handling solutions into your plant operations and automation systems. Our engineering team and panel shop provide both standard configurations and customized packages tailored to your bulk material handling equipment and system requirements.
As our technologies continue to evolve, we remain committed to delivering solutions that meet the changing needs of our clients in a dynamic industrial environment. Our full-service control packages include:
- Local panels for basic operations and notifications
- Turnkey electrical and control solutions for complete systems
- Custom component builds and industry-standard Allen-Bradley capabilities
- DCS integration support and comprehensive project management
- UL-certified panels
- Secure Ewon router remote support
Our comprehensive packages offer support for:
- Control system upgrades
- Control panel design
- HMI & SCADA development
- Motion control and drives (Servo, VFD)
- Industrial communication protocols (EtherNet/IP, Modbus, Legacy Protocols, Profibus, PROFinet, and more)
- Safety systems
- Manufacturing execution systems (MES)
- Operator notifications and field support
- Control system engineering and implementation
Whether your needs involve basic binary I/O or complex processors managing plant processes and utilities, our skilled team can design a tailored architecture to meet your communication requirements. PLCs form the core of monitoring material handling operations and assessing performance against output targets. We have extensive experience with various PLC brands, including:
- Allen-Bradley
- Siemens
- Schneider Group
- GE
- IDEC
- Omron
- Keyence
- Unitronics
Designed and built in-house, our comprehensive material handling systems include full-service control packages and automation for process optimization. Just as essential as selecting the right equipment for your application, Ovibra ensures proper integration of material handling equipment into your plant operations and automation systems. Our in-house engineering team and panel shop provide both standard configurations and custom packages tailored to your bulk material handling equipment and system requirements.